The recent increase in the cost of energy and its effects on the environment has been a major concern for most factory owners. This does not have to be an overwhelming task though. Many factories are seeking for ways to optimize energy use, reduce wastage, and reduce the emission of carbon and in total save costs. Although the process of saving energy can be complex at times, but there are some simple methods that can reduce the usage of energy in the factory and also reduce cost spent on energy. Here are some energy saving tips:

1. Installation of a Consumption Meter

A consumption meter is one that shows the information needed to help improve energy usage. Equipment such as heaters and coolers should all be maintained well, and it is advised to use smart thermostats that automatically reduce the temperature of your heating system during the night or when the factory is unoccupied.

2. Maintenance of HVAC Equipment

The indoor/outdoor filters and coils of HVAC (Heating, Ventilation, and Air Conditioning) equipment should be kept clean at all times. Conduct regular servicing on the equipment, examine every necessary electrical connections and lubricate all pulleys. Leakages from duct systems can be taken care of either by sealing the leaking part, or by replacing it if the need arises. Like it is done in all corporations, the use HVAC equipment should be reduced when the factory is not in operation.

3. Care for Water Heaters

Water heaters should be placed in such a way that they help to promote efficient use of energy and delivery of its function. The heaters should also be insulated so as to reduce the rate at which heat is transferred. Ensure that the heating temperatures do not exceed the needed requirements in the specifications of any machine.

4. Refrigeration coils

Attention should be given to refrigeration coils, as they should be cleaned regularly. This part should be defrosted of the ice that builds up around the refrigerators.  

5. Indoor Lighting

Lighting for indoor use should be changed from Incandescent Bulbs to LED Bulbs Fluorescent, doing this can cut lighting bills for up to 90%. LED lights does not only improve your factory’s energy but also reduce the amount of carbon emissions.

6. Outdoor Lighting

Ensure that the Light is enough for safety, and lighting timers should also be implemented. Also consider using photocells together with electronic timers for lighting. Replace Mercury vapor and incandescent lighting with high-pressure metal halide or sodium lighting.

7. Optimization of Motors Engine

Engine with horsepower (HP) of less than 25 should be replaced with motors that are energy saving. You should reduce motors that have extended runtime so as to save energy. Ensure the motors are of optimum size, this new energy efficient motor will at the end be cost effective.

8. Installation of Smart Meters

These small meters comprises of the new generation electricity meters that are invented so as to curb the problem of estimated meter readings and utility bills. They provide accurate information on the quantity of electricity and gas being used, and also help to control your energy usage and expenditures.

9. Replacement of Old Machines with Efficient Ones

Modern day machines use significantly less power when compared to the old ones. Replacing energy-hungry machinery with more energy efficient ones will improve your overall factory energy efficiency.


As it has been explained, you can see that there are numerous energy saving ideas for factories that can help in the optimization of factory’s overall energy consumption. Energy optimization can be very tedious, but by implementing these simple tips, you will be able to cut down on the amount of energy consumption drastically. When factories start implementing commercial energy saving methods, they make a considerable step towards environmental conservation, thus reducing the effects of global warming. Professional electricians at Wiring Pros have more information on how to become more energy efficient in your factory if you need additional help.